Custom AI & Automation Solutions
We build AI tools that make your line smarter, your operators faster, and your decisions easier.
From edge-based assistants at the HMI to cloud-trained models for predictive maintenance or process optimization — we tailor intelligence to match your goals, machine type, and production realities.
Operator Assistants (Edge AI / HMI)
✅ Already available on all MAINDUS machines
Help your operators make the right move, instantly.
Our edge-deployed AI assistants provide on-screen guidance during setup, alert resolution, and format changes — all embedded inside the machine interface.
Suggests optimal parameters per product type
Recommends actions when alarms trigger
✅ Runs offline — no cloud required
✅ Available on any MAINDUS HMI or IPC
Predictive Maintenance Agents
✅ Already deployed in production environments
Catch failure before it happens.
We use machine learning models trained on VFDs data, current, cycle data, and thermal trends to detect early signs of wear or malfunction — giving your team time to act.
Early warnings for motors, bearings, drives
Cloud or edge-based training and inference
Process Optimization & Parameter Tuning
🛠️ In development — launching soon
Stop setting parameters by trial and error.
We use historical production data to train models that auto-suggest better setpoints — improving quality and reducing waste.
Dynamic tuning of speed, shear, batch time, etc.
Quality drift detection and auto-compensation
Batch-based learning for variable products
🎯 Especially useful in dosing, mixing, grinding, and filling
Anomaly Detection
🧪 Experimental models in progress — stay tuned
Some problems don’t follow a pattern — but AI can still spot them.
We use unsupervised models to learn your line’s normal behavior, then flag rare or suspicious deviations — from sensor jitter to subtle flow changes.
Ideal for high-speed lines or sensitive processes
Works with minimal labeled data
Human-in-the-loop compatible for validation
🧠 Based on real-time signal monitoring, not just logs
Not Sure What You Need?
Have a specific challenge you want to solve with AI?
Let’s talk — we’ll help you evaluate the use case, pick the right tools, and build a roadmap tailored to your process.
Ready to Automate Your Factory?
Request a custom quote or speak with an engineer today.